Alloy Steel AISI 52100 Bar

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Alloy Steel AISI 52100 Bars are high-carbon, chromium-alloyed steel bars that stand out for their remarkable hardness, wear resistance, and fatigue strength. Crafted through advanced forging and rolling techniques, these bars guarantee consistent dimensions, a fine grain structure, and an impressive surface finish. AISI 52100 Bars meet international standards, making them perfect for use in industries like bearings, automotive, aerospace, and precision engineering, where durability, reliability, and consistent mechanical performance are essential.

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Alloy Steel AISI 52100 Bar

Alloy Steel AISI 52100 Hex Bar

Alloy Steel AISI 52100 Square Bar

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What is Alloy Steel AISI 52100 Bar?

Alloy Steel AISI 52100 Bar is a chromium-containing, high-carbon steel with better hardness, wear resistance, and strength. Its general composition consists of Carbon (0.98-1.10%), Chromium (1.30-1.60%), Manganese (0.25-0.45%), Silicon (0.15-0.35%), Phosphorus (≤0.025%), and Sulfur (≤0.025%). The mechanical properties are hardness of 60-67 HRC, tensile strength of 850-1000 MPa, and yield strength of 520 MPa, making it suitable for application as bearings, automobile, and industrial for high-fatigue durability under harsh conditions.

Alloy Steel Bars

Alloy Steel AISI 52100 Bar Specifications

DimensionsEN, DIN, JIS, ASTM, BS, ASME, AISI
Size5 mm To 500 mm
Diameter0.1 mm to 100 mm
Length100 mm To 6000 mm Long & Above
FinishBlack, Bright Polished, Rough Turned, NO.4 Finish, Matt Finish, BA Finish
ToleranceH8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients’ requirements
FormRound, Square, Hex (A/F),Flate, Rectangle, Billet, Ingot, Forging Supplier
Stainless SteelASTM A-479, A-182, 304, 304L,304H,304S, 316, 316L,316 Ti, 316H, 309, 310, 310S, 317L, 321, 347, 409, 410, 420, 430, 440, 446, 904L. etc.
Duplex Steel2205, 31803, 32750, 32760, 2101, 2304.
Alloy SteelA-182 – F5, F9, F11, F12, F21, F22 & F91
Special GradeStainless Steel 17-4 PH, Alloy 800, Alloy 600. Hastelloy C276.
Carbon SteelA 105, LF 2, Duplex Steel.

Alloy Steel AISI 52100 Bar Chemical Compositions

ElementContent (%)
SAE / AISI 52100MinMax
CarbonC0.981.1
ChromiumCr1.31.6
ManganeseMn0.250.45
SiliconSi0.150.35
SulfurS–0.025
PhosphorousP–0.025

Alloy Steel AISI 52100 Bar Equivalent

USA Germany China Japan France England Italy ISO Czechia Austria Sweden Spain
AIAI/ASTM/SAE/UNS DIN,WN-r GB JIS AFNOR BS UNI ISO CSN ONORM SS UNE
E52100/ G52986 100Cr6 (W3) / 1.3505 GCr15 SUJ2 100C6 535A99 100Cr6(B1) SKF3

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The chemical makeup of AISI 52100 Bars includes carbon, chromium, manganese, along with small amounts of silicon and sulfur. The high levels of carbon and chromium contribute to their outstanding hardness, wear resistance, and fatigue strength. On the mechanical side, these bars showcase high tensile strength, exceptional hardness, good impact resistance, and the capability to endure repeated cyclic loads. Heat treatment methods like quenching and tempering further boost their hardness, toughness, and dimensional stability, making them ideal for precision applications.

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Types of Alloy Steel AISI 52100 Bar

Alloy Steel AISI 52100 Forged Bar
Alloy Steel AISI 52100 Rectangular  Bar
Alloy Steel AISI 52100 Bright Bar
Alloy Steel AISI 52100 Round Bar
Alloy Steel AISI 52100 Flat Bar
Alloy Steel AISI 52100 Hot Rolled Bar

Alloy Steel AISI 52100 Bar Size Chart

Sizes Chart in Milimeter Sizes in Inch Thickness Chart In MM Thickness Chart In Inches
22 7/8 17 & 18 2/3 – 5/7
25 1 5 to 20 3/16 – 4/5
30 1-3/16 5 to 20 3/16 – 4/5
32 1-1/4 6 to 20 1/4 – 4/5
35 1-3/8 5 to 20 3/16 – 3/16
40 1-4/7 5 to 25 3/16 – 1
45 1-7/9 5 to 25 3/16 – 1
47 1-6/7 17,25 & 32 2/3, 1 & 1-1/4
50 2 5 to 32 3/16 – 1-1/4
55 2-1/16 5 to 25 3/16 – 1
57 2-1/4 32 1-1/4
60 2-3/8 5 to 35 3/16 – 1-3/8
63 2-1/2 10 to 30 3/8 – 1-3/16
65 2-5/9 10 to 30 & 35 3/8 – 1-3/16, & 1-3/8
70 2-3/4 6 to 25 & 40 1/4 – 1, & 1-4/7
75 3 8 to 25 5/16 – 1
80 3-1/8 8 to 20 5/16 – 4/5
90 3-1/2 8 to 20 5/16- 4/5
100 4 8, 10, 12 5/16, 3/8, 1/2

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Uses of Alloy Steel AISI 52100 Bar

AISI 52100 Bars are commonly used in making rolling element bearings, ball bearings, gears, shafts, and precision tools. They excel in applications that demand high wear resistance, fatigue strength, and precise dimensions. Their blend of toughness, durability, and high hardness makes them a go-to choice for industrial components that face high stress, repeated loads, and abrasive conditions.

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